Investigation of Nanostructured Zirconium Oxide Films Manufactured by Spray Pyrolysis: Structural, Morphological, and Optical Properties

Document Type : Research Paper

Authors

1 Baghdad University, Baghdad, Iraq

2 Ministry of Higher Education and Scientific Research

3 Department chemical engineering , College of Engineering ,University of Babylon, Iraq

4 Department of Medical Laboratory Techniques, Al-Mustaqbal University College, Babylon, Iraq

5 Medical physics department, Hilla university college, Babylon, Iraq

10.22052/JNS.2023.04.024

Abstract

Nanostructured ZrO2 and ZrO2: Cu were prepared employing CSP method. XRD anaylsis assures that ZrO2 offer the formation of crystalline phase with (200) plane by increasing Cu-doping. Crystallite size (D) increases from ( 15.990 -19.780) nm as Copper content increase, whilst strain (ε) decreased from 2.160 to 1.750 , whilst dislocation density (δ) reduction from 3.91 to 2.55. AFM technique was employed to know the film topography . The AFM have revealed that particle size observed was in the zone of (82.310 - 67.760) nm with Undoped ZrO2 and ZrO2: 3% Cu respectively, Whilst the root mean-square(rms) roughness from (5.830 - 3.210) nm of Undoped ZrO2 and ZrO2:3.0 % Cu respectively. Eg reduction from 5.2 eV before doping to 5.0 eV after 4% Cu-doping.Whilst absorption coefficient, Refractive Index and extinction coefficient are rising with rising with Cu content with ZrO2 thin films Nanostructured ZrO2 and ZrO2: Cu were prepared employing CSP method. XRD anaylsis assures that ZrO2 offer the formation of crystalline phase with (200) plane by increasing Cu-doping. Crystallite size (D) increases from ( 15.990 -19.780) nm as Copper content increase, whilst strain (ε) decreased from 2.160 to 1.750 , whilst dislocation density (δ) reduction from 3.91 to 2.55.

Keywords


INTRODUCTION
ZrO2 is promising material due to its god transparencyand  thermal stability [1,2]. In recent years, zirconium dioxide (zirconia,ZrO2) thin films, owing to excellent optical, thermal, mechanical and electrical properties [3–10], have been widely used in diverse fields, such as optical filters, anti-corrosion, protective and thermal barriers, gas sensor, anti-reflection coating [8, 9] and as insulators in microelectronic devices [10].Depending on deposition technique, its parameters and heat treatment, ZrO2 films can exist in various phases, monoclinic, tetragonal, cubic and amorphous [3, 8]. Its own direct and indirect transition in (5.87) , (5.22) eV, respectively [9]. Several method for depositing  ZrO2 like; pulsed laser deposition [11],  thermal evaporation method [12], sol-gel [13], RF sputtering deposition was employed [14] Plasma spraying [15], laser ablation [16], ECD [17], magnetron-sputtering [18], dip-coate [19] hydro-thermal processing [20], liquid phase deposition[21], and spray pyrolysis method [22-28]. spray pyrolysis method have control over the deposition rate, film. This work aims to deposit ZrO2 films by spray pyrolysis method, This work aims is to study physical properties of   undoped ZrO2 and ZrO2: Cu film.

MATERIALS AND METHODS
Nanostructured ZrO2 films  were deposited  utilizing chemical spray pyrolysis technique. A solution containing 0.10 M (ZrOCl2.8H2O) , resolved oxalic acid in (100.0 mL) re-distilled H2O. (0.10 M) of  CuCl2.4H2O was used a  doping agent with a concentration of 2%, 4% to obtain Cu doped Zirconium oxide..  It began with a 400 °C starting point. Following criteria were used to evaluate the deposition conditions: It was 28 centimeters from the base to the spout. 10 seconds were spent spraying, at a rate of 4 milliliters per minute, with a 3 minute interval among each sprayer action. As a transport gas, N2 was used. ZrO2 thin film formation was verified by XRD analysis. Film-thickness was measured by weighing and was 35025 nm. To obtain film topography, (AFM) used . Transmittance and absorption measurements were performed using a dual beam UV-Visible spectrophotometer to evaluate the optical characteristics.

RESULT AND DISCUSSION
XRD styles in [Fig. 1]displays nanostructured ZrO2 , ZrO2:Cu thin film (thickness350 nm) is 31.46o, 34.25o, 49.26o, and 54.70o matched  anatase (111.0),(200.0), (220.0) 
and (003.0) planes, respectively. Increase  peak at  (200.0) was seen  that fit  with( ICDD) card no 1314-23-4.
The average crystallite size (D) is obtained employing Scherrer’s formula [29-31]:

         

At which, β and θ are  (FWHM) and (λ) is the wavelength of the X-rays employed (0.15410 nm), β and θ are (FWHM) and the diffraction angle, respectively. (Table 1) presents the obtained information. It was demonstrated that as copper content increased, D increased from (15.990 - 19.780) nm. Therefore, copper concentration is appropriate for determining the diameters of material crystals.
The relation [32–34] was used to determine the dislocation density (δ) in thin films

                      

Table 1 explains that dislocation density (δ)  lawering  for  (3.91 - 2.55).
information about material structure gives by the strain (ε), depend  by employing the following equation [35-37]:

Table 1 explains  that strain (ε) decreased from 2.16 to 1.75. 
Fig. 2 offers  FWHM, D, ε  and δ  vs. Copper concentration.
The 3D AFM surface images were shown in Fig. 3 (a1, b1 and c1). From these figures, it can be noticed that homogenous grain vertically aligned were observed. From Figure  3 (a3, b3 and c3) it can be noticed that The particle Pav size was in the zone of ( 82.31- 67.76) nm with Undoped ZrO2 and ZrO2: 3.0% Cu  respectively, Whilst the (rms) roughness from (5.830 - 3.210 nm) of nanostructured  ZrO2 , ZrO2: 3.0 % Cu  respectively, according to the granularity cumulation distribution, their average values were shown in Table 2.
The wavelength range of the transmittance (T) spectra, which extend from 300 to 900 nm, is displayed in Fig. 4. All the ZrO2 produced at 4% Cu doping showed Transmission values above 63% for Cu-doped thin films.
Using [38-40], we can calculate the absorption coefficient (α ):


  
in which (d)  is the thickness of the film.
Reduced with an increase at 2% or 4% doping, according to Fig. 5.
Eq. 5 : [41–43] can be used to calculate the bandgap Eg:

Fig. 5 illustrates that A is the constant. The energy gaps values are displayed in Fig. 6, where they are shown to drop from 5.2 eV for an undoped ZrO2 thin film to 5.0 eV over 5% Cu-doping.
(α) and the extinction coefficient can be related by [44,45]:

Where k (λ) is extinction coefficient.
The extinction coefficient related inversely with wavelength for all deposited nanostructured  Cu-doped ZrO2 thin films as in (Fig. 6.) In addition, increasing Extinction coefficient when increasing Cu-doping in the ZrO2 thin films.
Fig. 7. Illustrate the relation between k(λ) , which offer a decrement of its value  with increment of  Au until 550 nm, thereafter no change of k(λ).  
The refractive index (n)  was obtained via the relation [46, 47]:

Fig. 8. shows  refractive index against wavelength for (Cu-doped) ZrO2 thin films showing a decrease of n with increasing (Cu) content

CONCLUSION
Nanostructured  zirconium oxide is grown by spray pyrolysis method.  XRD displayed  that zirconium oxide films have (200) dominant peak.[D] increases from (15.990 -19.780 nm) as Copper content, whilst strain (ε) decreased from 2.160 - 1.750 , whilst dislocation density (δ) decreased from 3.91 -  2.55. The AFM have revealed that the The crystallite size, roughness average and rms were lawering with the high Cu-doping respectively, The increase in Cu-doping drives to a decrement in  transmission values, whilist  adecrease in band gap from 5.2 eV to 5.0 eV is seen. the absorption coefficient ,refractive index and extinction coefficient were also determind.

CONFLICT OF INTEREST
The authors declare that there is no conflict of interests regarding the publication of this manuscript.

 

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