Journal of Nanostructures

Journal of Nanostructures

Fe3O4@Nano-Coconout Shell/Cu(II) as a Unique, High Efficient and Reusable Natural Based Nano-Catalyst for Synthesis of Polyhydroquinolines

Document Type : Research Paper

Authors
1 Department of Organic Chemistry, Faculty of Chemistry, College of Science, Yazd University, P. O. Box 89195-741, Postal code 8915813149, Yazd, Iran
2 Department of Organic Chemistry, Faculty of Chemistry, University of Kashan, Kashan, Iran
10.22052/JNS.2026.02.079
Abstract
Polysaccharides are the most plentiful biopolymers in nature, which are abundantly in nature. Biopolymers such as coconut shell’s cellulose is a biocompatible, renewable and biodegradable material. The OH groups in cellulose section of coconot shell act as nucleophile for binding to metal ions. Fe3O4@nano-coconout shell /Cu(II) catalyst was synthesized and characterized by different techniques such as FTIR, FESEM, TEM, EDX, MAPPING, BET and TGA. According to different analysis, Fe3O4@nano-coconout shell /Cu(II) has good stability under heating with particle size under 50 nm. Polyhydroquinolines as significant nitrogen-containing compounds have excellent pharmaceutical applications. In this research work, Fe3O4@nano-coconout shell /Cu(II) was applied for the synthesis of Polyhydroquinoline derivatives. Polyhydroquinoline were synthesized via reaction of aldehyde, dimedone, ethyl acetoacetate and ammonium acetate under solvent-free condition using an electrical mortar-heater. This protocol has some advantages such as simple operation and work up, high yields of products, reusability of catalyst with no any leaching in reaction mixture.
Keywords

INTRODUCTION
In recent decades, the synthesis and utilization of naturally occurring catalysts have become a serious study subject in following of green chemistry principles.
Polysaccharides are the most plentiful biopolymers in nature, which are abundantly found in plants and animals, microorganisms, microalgae, bacteria and fungi [1]. 
Biopolymers such as coconut shell’s cellulose is a biocompatible, renewable and biodegradable material containing OH groups [2-7]. Fe3O4 nanoparticles are coated with various materials such as surfactants [8], polymers [9,10], silica [11], cellulose [12] and carbon [13] to form core–shell structures. Magnetic nanoparticles as heterogeneous catalyst have many advantages such as high dispersion in reaction media and easy recovery by an external magnet [14]. Cu(II) as a safe and ecofriendly cation is a good Lewis acid and can activate the carbonyl group for nucleophilic addition reactions [15]. The presence of large numbers of polar hydroxyl groups, cellulose can be coordinated to many metal ions (Mg2+, Ca2+, Pb2+, Cu2+, and Co3+) [16–19].
Polyhydroquinoline (PHQ) derivatives are significant nitrogen-containing compounds. Some of them possess antitumor, anticancer, neurotropic, neuropeptide, hepatoprotective, neuroprotective, vasodilator, platelet anti-aggregation, antidiabetic activity and bronchodilator [20-21]. Various catalysts such as [Msim]Cl [22], nano-Fe3O4@dextrin/BF3 [23], CeO2-ZrO2 [24], V–TiO2 [25], IRMOF-3 [26], Yb(OTF)3 [27], Cs2.5H0.5PW12O40 [28], LaCl3.7H20 [29]and NiO-ZrO2 [30] have been applied for synthesis of polyhydroquinoline derivatives. 
In this study, Fe3O4@nano-coconout shell/Cu(II) was prepared as a natural based, biocompatible and green magnetic nano-catalyst. And its effects considered in the reaction of aldehyde, dimedone, ethyl acetoacetate and ammonium acetate for the synthesis of polyhydroquinoline derivatives (PHQs) (Fig. 1 (a, b)).

 

MATERIALS AND METHODS
General
All chemical materials were purchased from Aldrich, Merck and Fluka chemical companies. The synthesized magnetic nanocatalyst were characterized by FT-IR spectra (Bruker, Equinox 55 spectrometer). The 1H-NMR spectrum was measured on a Bruker (DRX-400 Avance) NMR. Melting points were measured on a Buchi melting point B-540 B.V.CHI instrument and uncorrected. X-ray diffraction (XRD) pattern was obtained by a Philips Xpert MPD diffract meter equipped with a Cu Kα anode (k = 1.54 Ả) in the 2θ range from 10 to 80 °. Field Emission Scanning Electron Microscopy (FESEM) was obtained on a Mira 3-XMU. XRF analysis was done with Bruker, S4 Explorer instrument. The magnetization of the prepared catalyst was characterized by using a Vibrating Sample Magnetometer (Meghnatis Daghigh Kavir Co. Kashan, I.R.IRAN). Quantitative elemental information and maps of catalyst was studied via energy-dispersive X-Ray spectroscopy (EDX) by a Phenom pro X instrument. BELSORP MINI II nitrogen adsorption apparatus (Japan) was used for recording of Brunauer–Emmett–Teller (BET) specific surface area of catalyst at 77 K.


Preparation of nano-coconut shell
To prepare the nano-coconut shell, the Coconut shell was heated in boiling water for 30 minutes, dried, and powdered. The next, treated with a 17.5 w/v NaOH solution at 90℃ for 24 h under reflux condition. Subsequently, the Coconut shell was filtered and washed with distilled water. Then, bleached with 100 mL of 1:1 aqueous dilution of 3.5% w/v sodium hypochlorite (NaOCl) at 80 ℃ for 3 h under reflux condition. The resulting powder was hydrolyzed partially using 35% sulfuric acid (H2SO4) aqueous solution with a Coconut shell-to-acid weight ratio of 1–10 at 45 ℃. After 3 h, the obtained suspension was diluted with water five-fold to stop the hydrolysis reaction. The suspension was centrifuged at 4000 rpm to separate the nano-coconut shell from the acid solution (yield 65%).

 

Preparation of Fe3O4@nano-coconut shell
1.5 g of nano-coconut shell powder was poured in 100 mL of 0.05 M acetic acid solution; Then, FeCl3.6H2O (3.51 g, 0.013 mol) and FeCl2.4H2O (1.29 g, 0.0065 mol) were added to it. The mixture was stirred for 6 h at 80 °C. As a result, 6 mL of 25% NH4OH was added dropwise into the reaction mixture with constant stirring. After 30 min, the mixture was cooled to room temperature. Then Fe3O4@nano-coconut shell was separated by using an external magnet, washed with distilled water and dried at 80 °C for 4 h. The weight of the nano-Fe3O4@almond shell obtained is 2.073 g.

 

Preparation of Fe3O4@nano-coconut shell/Cu(II)
CuCl2 (75 mL, 0.04 M) was added to the mixture of Fe3O4@nano-coconut (1 g) in ethanol (20 mL). The reaction mixture was stirred for six hours at room temperature. The resulted magnetic nanocatalyst was washed with ethanol and water, filtered and then dried in an oven at 80 ℃. 

 

Synthesis of polyhydroquinolines in the presence of Fe3O4@nano-coconut shell/Cu(II) 
To the mixture of ethyl acetoacetate (1mmol), aldehyde (1mmol), dimedon (1mmol) and NH4OAc (1.3mmol), Fe3O4@nano- coconut shell/Cu(II) (0.03 g) was added. The reaction mixture was stirred under the solvent-free condition at 80 °C with an electrical mortar-heater. After completion of the reaction (as monitored by TLC (hexane/ethyl acetate 4:1)), the reaction mixture was colden to room temperature and dissolved in ethanol. The Fe3O4@nano-coconut shell/Cu(II) catalyst was separated by using an external magnet. Thereafter, by pouring crushed ice on to the obtained mixture, the product was precipitated. For further purification, the solid product was recrystallized from methanol. The recovered catalyst was washed with water and ethanol, dried in an oven at 60°C and reused for subsequent runs.

 

Hot filtration test
The leaching of Fe3O4@nano-coconut shell/Cu(II) in the reaction mixture was studied using the hot filtration test. The hot filtration test was performed for the synthesis of PHQs using benzaldehyde, ethyl acetoacetate, dimedon and NH4OAc as a model reaction under the optimal reaction conditions. After the half-reaction time (7.5 min), the progress of reaction was obtained 78% by TLC . Then, the catalyst was separated from the mixture, and the reaction was continued for 7.5 minutes. We have found that the progress of reaction was terminated. These evidences show that the catalyst is stable under reaction condition with no any leaching.

 

Spectral data for selected compounds
Ethyl 2,7,7‑trimethyl‑4–(4‑nitrophenyl)– 5‑oxo‑1,4,5,6,7,8‑hexahydroquinoline‑3‑ carboxylate(4n)
Yellow solid, Mp: 234-236◦C (lit. 234-236◦C [31]).
IR (ATR) ῡ(cm-1):3277 (NH), 1702 (C=O, ester), 1607 (C=O, dimedone), 1518 (NO2), 1492 (C=C, aromatic), 1345 (NO2), 1216(C-O). 1H NMR (400 MHz, CDCl3):  δ =8.08 (d, J =7.9 Hz, 2H, Ar-H), 7.48 (d, J= 7.9 Hz, 2H, Ar-H), 5.91 (s, 1H, NH), 5.15 (s, 1H, CH), 4.05 (q, J= 7.1 Hz, 2H, OCH2), 2.42 (s, 3H, CH3), 2.10–2.36 (m, 4H, 2 CH2), 1.17 (t, J= 7.1 Hz, 3H, CH3CH2), 1.09 (s, 3H, CH3), 0.91 (s, 3H, CH3). 13C NMR (100 MHz, CDCl3): δ(ppm)= 195.84, 167.03, 154.72, 150.16, 146.11,145.10, 128.97, 123.28, 110.55, 104.59, 58.22, 50.64, 40.60, 37.30, 32.62, 29.37, 26.98, 19.16, 14.21.

 

Ethyl 2,7,7-Trimethyl-5-oxo-4-phenyl-1,4,5,6,7,8-hexahydroquinoline-3-carboxylate(4a)
Yellowish solid, Mp: 223-224◦C (lit. 223-225◦C [31]).
IR (ATR) ῡ(cm-1): 3187 (NH), 1701 (C=O, ester), 1605 (C=O, dimedone), 1489 (C=C, aromatic), 1213 (C-O). 1H NMR (400 MHz, CDCl3):  δ =7.29 (m, J = 7.5 Hz, 2H, Ar-H), 7.19 (t, J = 7.5 Hz, 2H, Ar-H), 7.09 (t, J = 7.2 Hz, 1H, Ar-H), 6.44 (s, 1H, NH), 5.05 (s, 1H, CH), 4.06 (q, J=7.2 Hz, 2H, OCH2), 2.35 (s, 3H, CH3), 2.13–2.30 (m, 4H, 2 CH2), 1.18 (t, J=7.2 Hz, 3H, CH3CH2), 1.07 (s, 3H,CH3), 0.93 (s, 3H, CH3).

 

RESULTS AND DISCUSSION
Firstly, chemical co-precipitation of Fe+3 and Fe+2 ions in presence of nano-coconut shell as natural source of cellulose, Fe3O4@nano-coconut shell was prepared. In the next step, Fe3O4@nano-coconut shell was used as a support for binding of Cu(II) to form Fe3O4@nano- coconut shell/Cu(II).The structure of Fe3O4@nano- coconut shell/Cu(II) as a novel natural-based magnetic nano-catalyst was investigated by TEM, SEM, FT-IR, XRD, VSM, BET, MAP and EDS techniques.

 

Characterization of the prepared catalyst
FT-IR Analysis
For identification of the structure of Fe3O4@nano-coconut shell/Cu(II), FT-IR (ATR) spectra of (a) coconut shell (b) Fe3O4@nano-coconut shell, (c) Fe3O4@nano-coconut shell/Cu(II) were recorded (Fig. 2). The FT-IR spectrum of nano-coconut shell shows a broad band at 3250-3450 cm-1 which related to the stretching vibrations of OH groups. The absorption band at 2950 cm-1 is attributed to C-H aliphatic bonds. The absorption band around 1044 cm-1 is due to the C–O bonds` stretching vibrations. For Fe3O4@nano-coconut shell, the absorption at 624 cm-1 indicates the Fe/O groups` stretching vibrations that shows the magnetic Fe3O4 is coated by nano-coconut shell. The peak at 1504 cm-1 is associated with the bending vibration of H–O–H that catalyst adsorbed water. The absorption bands at 691 cm-1 that may be attributed to Cu-O band.


XRD analysis
The Fe3O4@nano-coconut shell/Cu(II) XRD pattern in a range of 10–80 o was shown in Fig. 3. In this pattern, in addition to all peaks of naked Fe3O4 (2θ = 30 o, 37 ͦ, 43 ͦ , 53 ͦ, 57 ͦ, 63 ͦ,  71 ͦ and 73 ͦ), the additional diffraction peaks at 2θ = 35 ͦ and 25 ͦ  shows the existence of  Cu(II) in catalyst structure.

 

EDS and MAP analysis
In order to ensure the presence of expected elements in the catalyst structure, EDX analysis was used. EDX spectra taken at different points of the images are shown C, O, Cl, Fe and Cu elements in the catalyst (Fig. 4). In Fig. 4, the presence of the elements C, O, Cl, Fe and Cu with the corresponding weight percentages of 20.64, 61.88, 1.22, 6.06 and 10.20 % respectively is clearly evident the formation of Fe3O4@nano-coconut shell/Cu(II).
The distribution of the Fe3O4@nano-coconut shell/Cu(II) is also analyzed by elements mapping that shows C, O, Cl, Fe and Cu elements are distributed homogeneously in the synthesized catalyst (Fig. 5). 
By measuring the Fe and Cu content in the catalyst using Inductively Coupled Plasma (ICP), we have found that the amount of Fe is 190 mg/g and Cu is 100 mg/g. Thus, according to ICP, the molar ratio of Cu:Fe is 1: 1.6.

 

VSM magnetization study
The magnetic properties of Fe3O4 and Fe3O4@nano-coconut shell/Cu(II) was studied by using vibrating sample magnetometer (VSM) (Fig. 6). A super paramagnetic behavior was achieved from the measured samples of Fe3O4 and the catalyst. At room temperature, the saturation magnetization (Ms) values of Fe3O4 and Fe3O4@nano-coconut shell/Cu(II) are ~50 emu g−1 and ~32 emu g−1, respectively. The resulting values show that bonding Fe3O4 @ nano-coconut shell/Cu(II) has considerable effect on the magnetic properties of Fe3O4.

 

TGA analysis
Thermal gravimetric analysis (TG-DTA) pattern of Fe3O4@nano- coconut shell/Cu(II) catalyst was shown in Fig. 7. A minor weight loss (10%) in the range of 50-280° can be related to remove the adsorbed water in catalyst. The other weight losses of the catalyst are occurred 30% in the range of 280-380 °C and 10% in the range of 630-650 °C are attributed to burning of carbohydrate section of catalyst. The char yield of catalyst at 800 °C is 39% that confirm the existence of metal in catalyst. Thus, the catalyst is stable up to 280 °C. and can be used under 280°C.

 

SEM and TEM analysis
To clarify the morphologies and sizes of the Fe3O4@nano-coconut shell/Cu(II), FESEM, TEM and histogram images of it were shown in Fig. 8. These results exhibit that the dimension of catalyst particles are 20-40 nm.

 

Burunauer-Emmett-Taller (BET) analysis 
The Burunauer- Emmett- Taller specific surface area (SBET) of the Fe3O4@nano-coconut shell/Cu(II) catalyst was measured by N2 adsorption-desorption analysis at 77 K (Fig. 9 and Table 1). As shown, the N2 adsorption- desorption isotherm for Fe3O4@nano-coconut shell/Cu(II) is of the II-type with H3 hysteresis. As shown in Table 1, mean pore diameters and total pore volume were 18.107 nm, and 0.1657 cm3.g-1, respectively.


Application of Fe3O4@nano-coconut shell/Cu(II) in the synthesis of polyhydroquinolines
In this investigation, we have synthesized polyhydroquinoline derivatives through MCRs using Fe3O4@nano-coconut shell/Cu(II). The reaction of benzaldehyde, dimedone, ethyl acetoacetate and ammonium acetate, to forming 4a, was done as model reaction for determination of the best reaction conditions. The resulted data about reaction solvent, temperature and the amount of the catalyst were tabulated in Table 2. Based on the obtained data, the model reaction under solvent free condition in electrical mortar-heater using 0.03 g of catalyst has higher yield than other conditions (Table 2, entry13).  
Table 3 shows the comparison of Fe3O4@nano-coconut shell/Cu(II) with the several other catalysts in the synthesis of (4a). The results showed that Fe3O4@nano-coconut shell/Cu(II) promotes the reaction with shorter reaction time and higher yield.
Finally, by applying the best condition, different polyhydroquinoline derivatives were prepared and the obtained results were tabulated in Table 4. 
Recyclability of the Fe3O4@ nano-coconut shell/Cu(II)
Reusability is one of the applied features of heterogeneous catalysts which is important from industrial and environmental view. To investigate this property, the retrieved catalyst from the reaction was reused for seven consecutive runs and results was presented in Fig. 10. These data show that the product yield was not reduced considerably after seven consecutive runs. 
Mechanism for the synthesis of polyhydroquinoline derivatives
The proposed mechanism for the synthesis of polyhydroquinoline 4a in the presence of Fe3O4@ nano-coconut shell/Cu(II)  is shown in Fig. 11. As is shown, in the first and second steps, the carbonyl groups of the ethyl acetoacetate and aldehyde were activated by interactions with the Cu(II) on the catalyst. The active aldehyde reacts with dimedone via Knoevenagel condensation to formation of intermediate 9. On the other hand, intermediate 8 is formed during the condensation reaction between the active ethyl acetoacetate and ammonium acetate. Then, Michael addition reaction between intermediates 9 and 8 forms the intermediate 10. Finally, polyhydroquinoline 11 is generated by an intramolecular nucleophilic reaction.

 

CONCLUSION
In this work, Fe3O4@ nano-coconut shell/Cu(II) was introduced as a novel, green, efficient and magnetically removable solid acid catalyst for the synthesis of polyhydroquinoline derivatives. This protocol was done by using an electrical mortar-heater under solvent free condition. The reusability of catalyst, simplicity of procedure and high yields are some advantages of this protocol. 

 

ACKNOWLEDGEMENT
The Research Council of Yazd University is gratefully acknowledged for the financial support for this work. 

 

CONFLICT OF INTEREST 
The authors declare that there is no conflict of interests regarding the publication of this manuscript. 

 

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